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Two Stage Rotary Vane Vacuum Pumps

Professional Single Stage Rotary Vane Vacuum Manufacturer!

InPowerVac since 2000,currently mainly produces and sells rotary vane vacuum pumps, dry screw vacuum pumps, Roots vacuum pumps, and vacuum units. At present, the company has 92 sets of processing equipment, including 30 sets of imported processing equipment. It has complete inspection and monitoring equipment, material tensile physics laboratory, vacuum testing room, dynamic balance laboratory, three coordinate and other high-end equipment. 

One-Stop Solution

InPowerVac has been committed to the research, development, production, sales of vacuum equipment, providing highly reliable vacuum products and solutions in fields such as lithium batteries, semiconductors, power, new materials.

Rich Experience

We are constantly developing and optimizing our company's products, and we always insist on creating value for our customers, especially in some special fields.

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Factory

InPowerVac currently has two production bases in Zhejiang and Hebei. In 2023, we will purchase another production plant in Taizhou, Zhejiang, covering an area of squa70000 re meters.

Professional Team

InPowerVac now has a number of mature production lines and continuous technological innovation capabilities, and is determined to become a leader in vacuum technology in China and even in the world.

 

What is a Two-Stage Rotary Vane Vacuum Pump?

 

 

A Two Stage Rotary Vane Vacuum Pump is an oil-sealed vacuum pump used in many laboratory, scientific and production vacuum systems. These pumps have both a high and low-pressure vacuum stage, which improves the vacuum pump performance.

 

Two Stage Rotary Vane Pumps
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Two Stage Rotary Vane Pumps

InPowerVac Two Stage Rotary Vane Pumps, with a wide pumping speed design and stable and sturdy
Two Stage Rotary Vane Pumps
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Two Stage Rotary Vane Pumps

The casing is the outside layer of the vane pump and consists of all the components of the vane
Front Stage Vacuum Pumps
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Front Stage Vacuum Pumps

InPowerVac front stage vacuum pumps is a direct force oil immersed mechanical vacuum pump, which is
Vacuum Aspirator Lab
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Vacuum Aspirator Lab

InPowerVac vacuum aspirator lab Adopting a balanced design, the noise and vibration during design
Two Stage Oil Sealed Vacuum Pump
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Two Stage Oil Sealed Vacuum Pump

InPowerVac Two Stage oil sealed Vacuum Pump has higher performance in terms of vacuum degree than a
Advantages of Two Stage Rotary Vane Vacuum
 

 

Energy-saving and high-efficiency

The two-stage rotary vane vacuum pump adopts an advanced rotary vane design, which can make full use of the rotary force of the rotary vane, improve the gas compression efficiency and reduce energy consumption.

High vacuum degree

Through the compression of two-stage rotary vanes, the two-stage rotary vane vacuum pump can achieve a higher vacuum degree and meet the user's demand for a high-quality vacuum environment.

Stable and reliable

The pump body is made of high-strength materials with good sealing and wear resistance, which can ensure that the equipment maintains stable and reliable performance during long-term operation.

Easy to maintain

The vane and pump chamber structure of the two-stage rotary vane vacuum pump are relatively simple, which is convenient for disassembly and cleaning, and reduces maintenance costs.

Low noise

The internal design of the pump body is optimized to effectively reduce the noise generated by the gas during the compression process, creating a more comfortable working environment for users.

Wide range of application

The two-stage rotary vane vacuum pump is suitable for various gas media and has good versatility and adaptability.

 

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Working Principle of Two Stage Rotary Vane Vacuum

The working principle of the two-stage rotary vane vacuum pump is based on the dynamic characteristics of gas molecules. It forms a periodically changing volume in the pump chamber through the high-speed rotating vanes, thereby realizing the suction, compression and discharge of gas. In the two-stage rotary vane vacuum pump, the gas is first sucked into the front stage pump chamber, and after preliminary compression, it is sent to the rear stage pump chamber for deep compression, and finally reaches the required vacuum degree.

 

Structure of Two Stage Rotary Vane Vacuum

The rotary vane vacuum pump consists of the following parts:

Main Body

The main body is the basis of the entire vacuum pump, including the air inlet, compression chamber and air outlet.

Rotating Impeller Group

The rotating impeller group is driven by a high-speed motor and forms negative pressure by transferring kinetic energy.

Fixed Blade Group

The fixed blade group is a sheet-like component installed on the wall of the compression chamber, working with the rotating impeller group to complete the compression effect.

Shell

The main function of the shell is to protect the compression chamber and the rotating impeller group, and to discharge the air through the air outlet of the compression chamber.

 

 

Applications of Two Stage Rotary Vane Vacuum Pumps
 

The versatility of two stage rotary vane vacuum pumps is a testament to their engineering excellence. These pumps find their place in a plethora of applications across diverse industries. Below are some of the most common applications:

1

Analytical Instruments

In laboratories and research facilities, these vacuum pumps are used to create a controlled environment for analytical instruments such as mass spectrometers, electron microscopes, and surface analyzers. The pumps facilitate accurate measurements and analyses by ensuring a clean, stable vacuum.

 
2

Vacuum Furnaces and Metallurgy

Two-stage rotary vane vacuum pumps are indispensable in metallurgical processes and vacuum furnaces. They aid in the production of high-quality, pure metals by maintaining controlled environments free of impurities and oxygen.

 
3

Food Packaging and Processing

In the food industry, these pumps are employed for vacuum packaging, extending shelf life by removing air from packaging containers. They are also used in freeze-drying processes to preserve food items and maintain their nutritional value.

 
4

Pharmaceuticals and Chemicals

Two-stage rotary vane vacuum pumps contribute to pharmaceutical production, distillation, and purification processes. They assist in creating precise conditions for drug synthesis, distilling solvents, and drying chemical products.

 
5

Semiconductor Manufacturing

Semiconductor fabrication demands an ultra-clean environment, making these pumps vital for wafer processing and deposition. They help maintain vacuum chambers during the creation of microchips and other electronic components.

 
6

Environmental Testing

These pumps are used in environmental testing chambers, where controlled vacuums simulate extreme conditions like outer space or high-altitude environments. Such chambers are essential for testing the resilience of various materials and equipment.

 

 

 

Maintenance of Two Stage Rotary Vane Vacuum

In order to ensure the long-term stable operation of the two-stage rotary vane vacuum pump, users need to perform regular maintenance. Here are some suggestions:

 

1. Regularly check the wear of the vanes and pump chamber, and replace them in time if necessary.

 

2. Clean the oil and impurities inside the pump body to keep the pump chamber clean.

 

3. Check and tighten the bolts and nuts at each connection to ensure the sealing of the equipment.

 

4. Regularly check the operation of the motor, and repair or replace it in time if there is any abnormality.

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FAQ

Q: How does a two-stage rotary vane vacuum pump work?

A: Gas enters the inlet or suction chamber (high pressure stage) and is transferred to the low-pressure stage where it is immediately compressed by the vane of the rotor and expelled to atmospheric pressure. The second stage improves base pressure or vacuum level of the pump.

Q: What is the benefit of a 2 stage vacuum pump?

A: The first stage creates a preliminary vacuum, while the second stage further reduces the pressure, allowing the pump to achieve a deeper vacuum. This makes two-stage pumps ideal for more demanding HVAC applications, such as those requiring precise control and lower pressure.

Q: What is the difference between a 1 stage and 2 stage vacuum?

A: A single stage pump will only have one vane and rotor, whereas a two-stage pump will have two vanes and two rotors. A two-stage vacuum pump will offer engineers a deeper vacuum level, as the first stage generates the vacuum, with the second stage cleaning the system.

Q: How long do rotary vane pumps last?

A: Smaller pumps with pumping speeds up to 28 m³/h-1 can run well for two years before clean & overhaul is required. Rotary vane pumps are built on the technology of rotating vanes, also known as blades. Since the vanes are moving parts and are exposed to process gases, regular replacement is required.

Q: What is the purpose of the rotary vane vacuum pump?

A: both lab and industrial applications. A rotary vane vacuum pump uses rotating vanes to create and maintain essential vacuum conditions, forming the foundation of advanced vacuum technology, and driving scientific, research, and industrial advances.

Q: What are the main reasons to use the two-stage pump?

A: Two-stage centrifugal pumps are used in applications where higher head is required. They ensure more reliable, high efficiency process and lower operating costs instead of serial pumping system.

Q: Are the best vacuum pumps one stage or two-stage?

A: Diaphragm pumps are a good choice for applications where moderate vacuum levels are sufficient, while two-stage pumps are the best choice for applications requiring deeper vacuum levels.

Q: What does 2 stage vacuum motor mean?

A: A pump with two pump chambers connected in parallel to increase the exhaust volume is a one-stage type. The pump with one pump room is, of course, a one-stage type. Two-stage type: A pump with two pump chambers connected in series to increase the compression ratio is a two-stage type.

Q: Which type of vacuum pump is best and why?

A: If you are looking for a high-performance vacuum pump at a low cost, we recommend you consider a rotary vane vacuum pump. Rotary vane vacuum pumps are small and compact, and can reach the level of rough vacuum. They are particularly effective for aqueous samples and high-boiling solvents.

Q: Are rotary vane pumps self priming?

A: The pump is relatively low maintenance, excellent at self-priming and has dry run capability. A rotary vane pump is not the best choice for high pressure applications and moving abrasive and/or high viscous media.

As one of the leading two stage rotary vane vacuum pumps manufacturers and suppliers in China, we warmly welcome you to wholesale two stage rotary vane vacuum pumps in stock here from our factory. All customized products are with high quality and competitive price. For quotation, contact us now.

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